Ukucaciswa kwe-API 5L 46th Edition Yobubanzi Bepayipi Lomugqa
Isimo Sokulethwa
I-PSL | Isimo Sokulethwa | Ibanga lamapayipi |
I-PSL1 | Njengoba-igoqiwe, ijwayelekile, i-normalizing kwakheka | A |
Njengoba igoqiwe, i-normalization rolling, i-thermomechanical rolled, i-thermo-mechanical kwakheka, i-normalization kwakheka, i-normalized, i-normalized kanye ne- tempered noma uma kuvunyelwene nge-Q&T SMLS kuphela | B | |
Njengoba igoqiwe, i-normalization rolling, i-thermomechanical rolled, i-thermo-mechanical kwakheka, i-normalization kwakheka, i-normalized, i-normalized kanye ne- tempered | X42, X46, X52, X56, X60, X65, X70 | |
I-PSL 2 | Njengoba-igoqiwe | BR, X42R |
I-normalizing rolling, normalizing kwakheka, normalized or normalized and tempered | BN, X42N, X46N, X52N, X56N, X60N | |
Icishiwe futhi ithukuthele | BQ, X42Q, X46Q, X56Q, X60Q, X65Q, X70Q, X80Q, X90Q, X100Q | |
I-Thermomechanical rolled noma i-thermomechanical kwakheka | BM, X42M, X46M, X56M, X60M, X65M, X70M, X80M | |
I-Thermomechanical igoqwe | X90M, X100M, X120M | |
Okwanele (R, N, Q noma M) kumamaki e-PSL2, kungokwezinga lensimbi |
Uku-oda Ulwazi
I-oda lokuthenga lizobandakanya inani, ileveli ye-PSL, uhlobo noma Ibanga, ireferensi ye-API5L, ububanzi obungaphandle, ukushuba kodonga, ubude kanye nanoma yiziphi izijobelelo ezisebenzayo noma izidingo ezengeziwe ezihlobene nokwakheka kwamakhemikhali, izakhiwo zemishini, ukwelashwa kokushisa, ukuhlolwa okwengeziwe, inqubo yokukhiqiza, ukugqoka okuphezulu noma ukuphela kokuphela.
Inqubo Ejwayelekile Yokukhiqiza
Uhlobo Lwepayipi | I-PSL 1 | I-PSL 2 | |||
Ibanga A | Ibanga B | X42 ukuze X70 | B kuya ku-X80 | X80 ukuze X100 | |
I-SMLS | ü | ü | ü | ü | ü |
I-LFW | ü | ü | ü | ||
HFW | ü | ü | ü | ü | |
LW | ü | ||||
SAWL | ü | ü | ü | ü | ü |
SAWH | ü | ü | ü | ü | ü |
I-SMLS - Ingenamthungo, ngaphandle kwe-weld I-LFW - Ipayipi elishiselwe imvamisa ephansi, <70 kHz I-HFW – Ipayipi elishiselwe imvamisa ephezulu, >70 kHz I-SAWL – I-Submerge-arc welding longitudinal eshiselwe I-SAWH - i-Submerge-arc welding helical eshiselwe |
Izinto Zokuqala
Ama-ingot, ama-blooms, amabhilidi, amakhoyili noma amapuleti asetshenziselwa ukwenziwa kwepayipi azokwenziwa ngalezi zinqubo ezilandelayo, umoya-mpilo oyisisekelo, isithando somlilo sikagesi noma iziko elivulekile kuhlanganiswe nenqubo yokucwenga ileledi.Ku-PSL2, insimbi izobulawa futhi incibilikiswe ngokomkhuba omuhle wokusanhlamvu.Ikhoyili noma ipuleti elisetshenziselwa ipayipi le-PSL2 akufanele liqukathe noma yikuphi ukushisela okukhanda.
Ukwakheka Kwekhemikhali kwepayipi le-PSL 1 eline-t ≤ 0.984″
Ibanga Lensimbi | Ingxenyana enkulu, % ngokusekelwe ekushiseni nasekuhlaziyeni umkhiqizo a,g | ||||||
C ubuningi b | Mn ubuningi b | P ubuningi | S ubuningi | V ubuningi | Nb ubuningi | Ti ubuningi | |
Ipayipi Elingenamthungo | |||||||
A | 0.22 | 0.90 | 0.30 | 0.30 | - | - | - |
B | 0.28 | 1.20 | 0.30 | 0.30 | c,d | c,d | d |
X42 | 0.28 | 1.30 | 0.30 | 0.30 | d | d | d |
X46 | 0.28 | 1.40 | 0.30 | 0.30 | d | d | d |
X52 | 0.28 | 1.40 | 0.30 | 0.30 | d | d | d |
X56 | 0.28 | 1.40 | 0.30 | 0.30 | d | d | d |
X60 | 0.28 e | 1.40 e | 0.30 | 0.30 | f | f | f |
X65 | 0.28 e | 1.40 e | 0.30 | 0.30 | f | f | f |
X70 | 0.28 e | 1.40 e | 0.30 | 0.30 | f | f | f |
Ipayipi elishiselwe | |||||||
A | 0.22 | 0.90 | 0.30 | 0.30 | - | - | - |
B | 0.26 | 1.2 | 0.30 | 0.30 | c,d | c,d | d |
X42 | 0.26 | 1.3 | 0.30 | 0.30 | d | d | d |
X46 | 0.26 | 1.4 | 0.30 | 0.30 | d | d | d |
X52 | 0.26 | 1.4 | 0.30 | 0.30 | d | d | d |
X56 | 0.26 | 1.4 | 0.30 | 0.30 | d | d | d |
X60 | 0.26 e | 1.40 e | 0.30 | 0.30 | f | f | f |
X65 | 0.26 e | 1.45 e | 0.30 | 0.30 | f | f | f |
X70 | 0.26e | 1.65 e | 0.30 | 0.30 | f | f | f |
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Ukwakheka Kwekhemikhali kwepayipi le-PSL 2 eline-t ≤ 0.984″
Ibanga Lensimbi | Ingxenyana enkulu, % ngokusekelwe ekushiseni nasekuhlaziyeni umkhiqizo | I-Carbon Equiv a | |||||||||||||||||||
C ubuningi b | Si ubuningi | Mn ubuningi b | P ubuningi | S ubuningi | V ubuningi | Nb ubuningi | Ti ubuningi | Okunye | CE IIW ubuningi | CE Pcm ubuningi | |||||||||||
Ipayipi Elingenamthungo futhi Elishiselwe | |||||||||||||||||||||
BR | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | c | c | 0.04 | e,l | .043 | 0.25 | ||||||||||
I-X42R | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
BN | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | c | c | 0.04 | e,l | .043 | 0.25 | ||||||||||
X42N | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X46N | 0.24 | 0.40 | 1.40 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | d,e,l | .043 | 0.25 | ||||||||||
X52N | 0.24 | 0.45 | 1.40 | 0.025 | 0.015 | 0.10 | 0.05 | 0.04 | d,e,l | .043 | 0.25 | ||||||||||
X56N | 0.24 | 0.45 | 1.40 | 0.025 | 0.015 | 0.10f | 0.05 | 0.04 | d,e,l | .043 | 0.25 | ||||||||||
I-X60N | 0.24f | 0.45f | 1.40f | 0.025 | 0.015 | 0.10f | 0.05f | 0.04f | g,h,l | Njengoba kuvunyelwene | |||||||||||
BQ | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
I-X42Q | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
I-X46Q | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
I-X52Q | 0.18 | 0.45 | 1.50 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
I-X56Q | 0.18 | 0.45f | 1.50 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
I-X60Q | 0.18f | 0.45f | 1.70f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
I-X65Q | 0.18f | 0.45f | 1.70f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
I-X70Q | 0.18f | 0.45f | 1.80f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
I-X80Q | 0.18f | 0.45f | 1.90f | 0.025 | 0.015 | g | g | g | ngi,j | Njengoba kuvunyelwene | |||||||||||
I-X90Q | 0.16f | 0.45f | 1.90 | 0.020 | 0.010 | g | g | g | j,k | Njengoba kuvunyelwene | |||||||||||
I-X100Q | 0.16f | 0.45f | 1.90 | 0.020 | 0.010 | g | g | g | j,k | Njengoba kuvunyelwene | |||||||||||
Ipayipi elishiselwe | |||||||||||||||||||||
BM | 0.22 | 0.45 | 1.20 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X42M | 0.22 | 0.45 | 1.30 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X46M | 0.22 | 0.45 | 1.30 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X52M | 0.22 | 0.45 | 1.40 | 0.025 | 0.015 | d | d | d | e,l | .043 | 0.25 | ||||||||||
X56M | 0.22 | 0.45f | 1.40 | 0.025 | 0.015 | d | d | d | e,l | .043 | 0.25 | ||||||||||
X60M | 0.12f | 0.45f | 1.60f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X65M | 0.12f | 0.45f | 1.60f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X70M | 0.12f | 0.45f | 1.70f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X80M | 0.12f | 0.45f | 1.85f | 0.025 | 0.015 | g | g | g | ngi,j | .043f | 0.25 | ||||||||||
X90M | 0.10 | 0.55f | 2.10f | 0.020 | 0.010 | g | g | g | ngi,j | - | 0.25 | ||||||||||
X100M | 0.10 | 0.55f | 2.10f | 0.020 | 0.010 | g | g | g | ngi,j | - | 0.25 | ||||||||||
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I-Tensile and Yield – PSL1 nePSL2
Ibanga lombhobho | I-Tensile Properties – Pipe Body of SMLS and Welded Pipes PSL 1 | Umthungo Wepayipi Elishiselwe | ||
Isivuno Amandla a Rt0, 5I-PSI Min | Amandla Okuqina a Rm PSI Min | Ukwelula (ku-2in Af % min) | Amandla Okuqina b Rm PSI Min | |
A | 30,500 | 48,600 | c | 48,600 |
B | 35,500 | 60,200 | c | 60,200 |
X42 | 42,100 | 60,200 | c | 60,200 |
X46 | 46,400 | 63,100 | c | 63,100 |
X52 | 52,200 | 66,700 | c | 66,700 |
X56 | 56,600 | 71,100 | c | 71,100 |
X60 | 60,200 | 75,400 | c | 75,400 |
X65 | 65,300 | 77,500 | c | 77,500 |
X70 | 70,300 | 82,700 | c | 82,700 |
a.Ebangeni eliphakathi nendawo, umehluko phakathi kwamandla e-tensile amancane ashiwo kanye nesivuno esincane esishiwo sendikimba yepayipi kuzoba njengoba kunikezwe ebangeni eliphezulu elilandelayo. b.Emabangeni amaphakathi, ubuncane bamandla obuncane obuqinile bomthungo wokushisela buzofana nokunqunywa komzimba kusetshenziswa inothi lonyawo a. c.Ubude obuncane obushiwo, Af, kuvezwe ngamaphesenti futhi kwafinyezwa kumaphesenti aseduze, kuzonqunywa kusetshenziswa isibalo esilandelayo: Lapho u-C engu-1 940 ekubaleni kusetshenziswa amayunithi we-Si kanye no-625 000 wokubala kusetshenziswa amayunithi e-USC Axcyiyona esebenzayo indawo yokuhlola i-tensile test cross-sectional area, evezwe ngamamilimitha ayizikwele (amayintshi ayisikwele), kanjena - Okwezingcezu zokuhlolwa kwesigaba esiphambanayo esiyindilinga, 130mm2 (0.20 in2) izingcezu zokuhlola ezinobubanzi obungu-12.7 mm (0.500 in) no-8.9 mm (.350 in);futhi 65mm2(0.10 in2) ngezingcezu zokuhlola ezinobubanzi obungu-6.4 mm (0.250in). - Izingcezu zokuhlola ezigcwele, okuncane okungu-a) 485 mm2(0.75 in2) kanye b) nendawo ephambanayo yesiqephu sokuhlola, esithathwe kusetshenziswa ububanzi obushiwo bangaphandle kanye nogqinsi olucacisiwe lwepayipi, elizungezwe libe ngu-10 mm oseduze.2(0.10in2) - Izingcezu zokuhlola ze-strip, okungaphansi kuka-a) 485 mm2(0.75 in2) kanye b) nendawo ephambanayo yesiqephu sokuhlola, esithathwe kusetshenziswa ububanzi obushiwo besiqephu sokuhlola kanye nogqinsi olucacisiwe lwepayipi, elizungezwe ku-10 mm eliseduze.2(0.10in2) U-U amandla okubamba amancane ashiwo, avezwa ngama-megapascals (amaphawundi ngeyintshi yesikwele) |
Ibanga lombhobho | I-Tensile Properties – Pipe Body of SMLS and Welded Pipes PSL 2 | Umthungo Wepayipi Elishiselwe | |||||
Isivuno Amandla a Rt0, 5I-PSI Min | Amandla Okuqina a Rm PSI Min | Isilinganiso a,c R10,5IRm | Ukwelula (ku-2in) Af % | Amandla Okuqina d Rm(psi) | |||
Ubuncane | Ubuningi | Ubuncane | Ubuningi | Ubuningi | Ubuncane | Ubuncane | |
BR, BN,BQ,BM | 35,500 | 65,300 | 60,200 | 95,000 | 0.93 | f | 60,200 |
X42,X42R,X2Q,X42M | 42,100 | 71,800 | 60,200 | 95,000 | 0.93 | f | 60,200 |
X46N,X46Q,X46M | 46,400 | 76,100 | 63,100 | 95,000 | 0.93 | f | 63,100 |
X52N,X52Q,X52M | 52,200 | 76,900 | 66,700 | 110,200 | 0.93 | f | 66,700 |
X56N,X56Q,X56M | 56,600 | 79,000 | 71,100 | 110,200 | 0.93 | f | 71,100 |
X60N,X60Q,S60M | 60,200 | 81,900 | 75,400 | 110,200 | 0.93 | f | 75,400 |
X65Q,X65M | 65,300 | 87,000 | 77,600 | 110,200 | 0.93 | f | 76,600 |
X70Q,X65M | 70,300 | 92,100 | 82,700 | 110,200 | 0.93 | f | 82,700 |
X80Q,X80M | 80,500 | 102,300 | 90,600 | 119,700 | 0.93 | f | 90,600 |
a.Ukuthola ibanga eliphakathi nendawo, bheka ukucaciswa okugcwele kwe-API5L. b.ukuze uthole amabanga > X90 bhekisela ekucacisweni okugcwele kwe-API5L. c.Lo mkhawulo usebenza kophaya abano-D> 12.750 in d.Emabangeni aphakathi nendawo, ubuncane bamandla obuncane obuqinile bomthungo wokushisela azoba yinani elifanayo nalelo elalinqunywe kumzimba wepayipi kusetshenziswa unyawo a. e.ngepayipi elidinga ukuhlolwa kwe-longitudinal, amandla aphezulu okukhiqiza azoba ≤ 71,800 psi f.Ubude obuncane obushiwo, Af, kuvezwe ngamaphesenti futhi kwafinyezwa kumaphesenti aseduze, kuzonqunywa kusetshenziswa isibalo esilandelayo: Lapho u-C engu-1 940 ekubaleni kusetshenziswa amayunithi we-Si kanye no-625 000 wokubala kusetshenziswa amayunithi e-USC Axcyiyona esebenzayo indawo yokuhlola i-tensile test cross-sectional area, evezwe ngamamilimitha ayizikwele (amayintshi ayisikwele), kanjena - Okwezingcezu zokuhlolwa kwesigaba esiphambanayo esiyindilinga, 130mm2 (0.20 in2) izingcezu zokuhlola ezinobubanzi obungu-12.7 mm (0.500 in) no-8.9 mm (.350 in);futhi 65mm2(0.10 in2) ngezingcezu zokuhlola ezinobubanzi obungu-6.4 mm (0.250in). - Izingcezu zokuhlola ezigcwele, okuncane okungu-a) 485 mm2(0.75 in2) kanye b) nendawo ephambanayo yesiqephu sokuhlola, esithathwe kusetshenziswa ububanzi obushiwo bangaphandle kanye nogqinsi olucacisiwe lwepayipi, elizungezwe libe ngu-10 mm oseduze.2(0.10in2) - Izingcezu zokuhlola ze-strip, okungaphansi kuka-a) 485 mm2(0.75 in2) kanye b) nendawo ephambanayo yesiqephu sokuhlola, esithathwe kusetshenziswa ububanzi obushiwo besiqephu sokuhlola kanye nogqinsi olucacisiwe lwepayipi, elizungezwe ku-10 mm eliseduze.2(0.10in2) U-U amandla okubamba amancane ashiwo, avezwa ngama-megapascals (amaphawundi ngeyintshi yesikwele g.Amanani aphansi ka-R10,5IRm kungashiwo ngesivumelwano h.ukuze uthole amabanga > x90 bhekisela ekucacisweni okugcwele kwe-API5L. |
Ukuhlolwa kwe-Hydrostatic
Ipayipi ukumelana nokuhlolwa kwe-hydrostatic ngaphandle kokuvuza ngomthungo we-weld noma umzimba wepayipi.Amajoyinti akudingeki ahlolwe i-hydrostatic inqobo nje uma izigaba zamapayipi ezisetshenzisiwe zihlolwe ngempumelelo.
Bend Test
Akukho mifantu eyokwenzeka kunoma iyiphi ingxenye yesiqeshana sokuhlola futhi ngeke kuvuleke i-weld.
Ukuhlola Ukucaba
Imibandela yokwamukela ukuhlolwa kokucaba izoba
a)amapayipi e-EW D<12.750 in
-≥ X60 ene-T≥0.500in, ngeke kube khona ukuvulwa kwe-weld ngaphambi kokuba ibanga eliphakathi kwamapuleti libe ngaphansi kuka-66% wobubanzi bangaphandle bokuqala.Kuwo wonke amabanga nodonga, 50%.
-Ngepayipi eline-D/t> 10, ngeke kube nokuvuleka kwe-weld ngaphambi kokuba ibanga phakathi kwamapuleti libe ngaphansi kuka-30% we-diameter yangaphandle yasekuqaleni.
b)Ukuze uthole abanye osayizi bheka incazelo egcwele ye-API5L
Ukuhlolwa komthelela we-CVN kwe-PSL2
Osayizi abaningi bamapayipi e-PSL2 namabanga adinga i-CVN.Ipayipi elingenamthungo kufanele lihlolwe emzimbeni.Ipayipi elishiselwe kufanele lihlolwe ku-Body, Pipe Weld kanye nendawo ethinteke ekushiseni (HAZ).Bheka ukucaciswa okugcwele kwe-API5L kweshadi losayizi namabanga kanye namavelu wamandla amuncwa adingekayo.
Ukubekezelela Ngaphandle Kobubanzi, Ngaphandle kokuyindilinga nokuqina kodonga
Kucaciswe Ngaphandle Ububanzi D (ku) | Ukubekezelela Ububanzi, amayintshi d | Ukubekezelelana Okungaphandle Kwe-Roundness ku | ||||
Ipayipi ngaphandle kokuphela a | Isiphetho sepayipi a,b,c | Ipayipi ngaphandle kokuphela a | Ipayipi End a,b,c | |||
Ipayipi le-SMLS | Ipayipi elishiselwe | Ipayipi le-SMLS | Ipayipi elishiselwe | |||
< 2.375 | -0.031 ukuze + 0.016 | - 0.031 ukuze + 0.016 | 0.048 | 0.036 | ||
≥2.375 kuya ku-6.625 | +/- 0.0075D | - 0.016 ukuze + 0.063 | 0.020D ye Ngesivumelwano se | 0.015D ye Ngesivumelwano se | ||
> 6.625 ukuze 24.000 | +/- 0.0075D | +/- 0.0075D, kodwa ubuningi obungu-0.125 | +/- 0.005D, kodwa ubuningi obungu-0.063 | 0.020D | 0.015D | |
> 24 kuya ku-56 | +/- 0.01D | +/- 0.005D kodwa ubuningi be-0.160 | +/- 0.079 | +/- 0.063 | 0.015D kodwa ubuningi obungu-0.060 Ngoba Ngesivumelwano okwe | 0.01D kodwa ubuningi obungu-0.500 Ngoba Ngesivumelwano okwe |
>56 | Njengoba kuvunyelwene | |||||
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Ukujiya kodonga t amayintshi | Ukubekezelelana a amayintshi |
Ipayipi le-SMLS b | |
≤ 0.157 | + 0.024 / – 0.020 |
> 0.157 kuya ku-<0.948 | + 0.150t / – 0.125t |
≥ 0.984 | + 0.146 noma + 0.1t, noma yikuphi okukhulu kunakho - 0.120 noma – 0.1t, kuye ngokuthi iyiphi enkulu |
Ipayipi elishiselwe c,d | |
≤ 0.197 | +/- 0.020 |
> 0.197 ukuze <0.591 | +/- 0.1t |
≥ 0.591 | +/- 0.060 |
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