I-Spiral Welded Tube Arc Welding Of Natural Gas Pipes
Ngobaipayipi legesi yemvelos, ukuphepha nokuthembeka kubaluleke kakhulu.Ukushisela i-arc kudlala indima ebalulekile ekuqinisekiseni ukuthi la mapayipi angakwazi ukumelana nezimo ezinzima abhekana nazo ngesikhathi sokusebenza kwawo.Inqubo yokushisela i-arc ihlanganisa ukusebenzisa ugesi ukukhiqiza ukushisa okunamandla okuncibilikisa imiphetho yamapayipi futhi iwahlanganise ndawonye.
Okujwayelekile | Ibanga lensimbi | Ukwakheka kwamakhemikhali | Izakhiwo ze-tensile | I-Charpy Impact Test kanye ne-Drop Weight Tear Test | ||||||||||||||
C | Si | Mn | P | S | V | Nb | Ti | CEV4) (%) | Rt0.5 Mpa Amandla okukhiqiza | Rm Mpa Tensile Amandla | Rt0.5/Rm | (L0=5.65 √ S0)Elongation A% | ||||||
ubuningi | ubuningi | ubuningi | ubuningi | ubuningi | ubuningi | ubuningi | ubuningi | Okunye | ubuningi | imiz | ubuningi | imiz | ubuningi | ubuningi | imiz | |||
L245MB | 0.22 | 0.45 | 1.2 | 0.025 | 0.15 | 0.05 | 0.05 | 0.04 | 1) | 0.4 | 245 | 450 | 415 | 760 | 0.93 | 22 | Ukuhlolwa komthelela we-Charpy: Amandla amunca umthelela womzimba wepayipi kanye nomthungo wokushisela kuzohlolwa njengoba kudingekile ngokwezinga lokuqala.Ukuze uthole imininingwane, bheka izinga lokuqala.Ukuhlolwa kokudabula kwesisindo sokwehla: Indawo yokugunda ongayikhetha | |
I-GB/T9711-2011 (PSL2) | L290MB | 0.22 | 0.45 | 1.3 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | 1) | 0.4 | 290 | 495 | 415 | 21 | |||
L320MB | 0.22 | 0.45 | 1.3 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | 1) | 0.41 | 320 | 500 | 430 | 21 | ||||
L360MB | 0.22 | 0.45 | 1.4 | 0.025 | 0.015 | 1) | 0.41 | 360 | 530 | 460 | 20 | |||||||
L390MB | 0.22 | 0.45 | 1.4 | 0.025 | 0.15 | 1) | 0.41 | 390 | 545 | 490 | 20 | |||||||
I-L415MB | 0.12 | 0.45 | 1.6 | 0.025 | 0.015 | 1)2)3 | 0.42 | 415 | 565 | 520 | 18 | |||||||
L450MB | 0.12 | 0.45 | 1.6 | 0.025 | 0.015 | 1)2)3 | 0.43 | 450 | 600 | 535 | 18 | |||||||
L485MB | 0.12 | 0.45 | 1.7 | 0.025 | 0.015 | 1)2)3 | 0.43 | 485 | 635 | 570 | 18 | |||||||
L555MB | 0.12 | 0.45 | 1.85 | 0.025 | 0.015 | 1)2)3 | Ukuxoxisana | 555 | 705 | 625 | 825 | 0.95 | 18 | |||||
Qaphela: | ||||||||||||||||||
1)0.015 ≤ Altot < 0.060;N ≤ 0.012;AI—N ≥ 2—1;Cu ≤ 0.25;Ni ≤ 0.30;Cr ≤ 0.30;Mo ≤ 0.10; | ||||||||||||||||||
2)V+Nb+Ti ≤ 0.015% | ||||||||||||||||||
3) Kuwo wonke amabanga ensimbi, i-Mo ingase ≤ 0.35%, ngaphansi kwenkontileka. | ||||||||||||||||||
4)CEV=C+ Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/5 |
Esinye sezici ezibalulekile okufanele zicatshangelwe lapho i-arc welding amapayipi egesi yemvelo uhlobo lwenqubo yokushisela esetshenziswayo.NgobaKuvunguza ashiselwe tubes, indlela evame ukusetshenziswa kakhulu i-submerged arc welding (SAW) ubuchwepheshe.Lokhu kuhilela ukusebenzisa i-granular flux, ethelwa phezu kwendawo yokushisela ukuze kwakhiwe umoya ovikelayo ovimbela i-oxidation nokunye ukungcola ukuthi kuthinte i-weld.Lokhu kubangela ukushiselwa kwekhwalithi ephezulu, okufanayo okunamaphutha amancane.
Okunye okucatshangelwayo okubalulekile lapho i-arc welding amapayipi egesi yemvelo ukukhethwa kwempahla yokugcwalisa i-weld.Izinto zokugcwalisa zisetshenziselwa ukugcwalisa noma yiziphi izikhala noma okungahambi kahle ku-weld, okudala isibopho esiqinile futhi esingaguquki.Kumapayipi ashiselwe okuvunguza, kufanele kusetshenziswe into yokugcwalisa ehambisana nebanga elithile lensimbi elisetshenzisiwe kanye nezimo zemvelo lapho ipayipi livezwa khona.Lokhu kuqinisekisa ukuthi i-weld ingakwazi ukumelana nezingcindezi namazinga okushisa atholwa amapayipi egesi yemvelo.
Ngaphezu kwezici zobuchwepheshe ze-arc welding, kubalulekile futhi ukucabangela iziqu kanye nesipiliyoni somshiseli owenza umsebenzi.Ukushisela i-arc yamapayipi egesi yemvelo kudinga izinga eliphezulu lekhono nolwazi, kanye nokuqonda okuphelele kwezinselele eziyingqayizivele kanye nezidingo zomsebenzi.Kubalulekile ukusebenza nabashiseli abanolwazi nabanezitifiketi abakwazi ukukhiqiza amashisela ekhwalithi ephezulu ahlangabezana nezindinganiso eziqinile zomkhakha.
Sengiphetha, i-spiral welded tube arc eshiselwe ipayipi legesi yemvelo iyingxenye ebalulekile yemboni yamapayipi.Kudinga ukucatshangelwa ngokucophelela kwamasu okushisela, izinto zokugcwalisa, kanye neziqu zomshiseli owenza umsebenzi.Ngokuqinisekisa ukuthi lezi zici zithola ukunakwa okufanele, kuzokwazi ukudala amapayipi egesi yemvelo ahlangabezana nezidingo zemboni zokuphepha, ukwethembeka nokusebenza kwesikhathi eside.